Product Details – Profile Intelligent System (PIS)

38 temperature sensing points installed in a reflow oven.
Obtain the data of real time temperature, conveyor speed and entry of each PCB.
Combine with product “Base Profile”.
PIS terminal process the collected data with its special-designed program.
Temperature curves, SPC, CPK and other reports are generated and displayed on the screen.

Generate SPC/ CPK report
Real time monitor oxygen content
Remote i-cloud smart panel system
Real time monitor rail vibration
Real time monitor hot air motor speed
Data traceability of each PCB (By barcode/ production date/ product name)
Various useful analysis report (standard /customize)
Real time alarm & warning system
Ability to stop the PCB loading machine immediately when unusual reflow data is identified

PRODUCT FEATURES
Real time display the 38 temperature points of the production process. Real time monitor and generate temperature curves for each PCB. Real time display the current conveyor speed. Display PCB motion throughout the reflow process. Automatic generate SPC/ CPK and other standard/ customize reports. PIS Index is the justification of reflow process. Automatic generate alarm & warning system when out-of-spec. Data retrieval of each PCB: By barcode/ production time/ product name. Production data export (TXT/ EXCEL/ PDF FILE). Administration Authority Settings System (AAS). Real time display SPC/ CPK values of temperature & conveyor speed of each reflow zone. UPH statistics for production. Real time data output (TXT/ CSV/ PNG FILE). Automatic generate alarm with warning light flashes and beeping.

PRODUCT FEATURES

Real time display the 38 temperature points of the production process.
Real time monitor and generate temperature curves for each PCB.
Real time display the current conveyor speed.
Display PCB motion throughout the reflow process.
Automatic generate SPC/ CPK and other standard/ customize reports.
PIS Index is the justification of reflow process. Automatic generate alarm & warning system when out-of-spec.
Data retrieval of each PCB: By barcode/ production time/ product name.
Production data export (TXT/ EXCEL/ PDF FILE).
Administration Authority Settings System (AAS).
Real time display SPC/ CPK values of temperature & conveyor speed of each reflow zone.
UPH statistics for production.
Real time data output (TXT/ CSV/ PNG FILE).
Automatic generate alarm with warning light flashes and beeping.

SOFTWARE OPTIONS
Open data for customer’s MES system. Production interface 9-grid data display. Run PIS and other corresponding software independently. Barcode relate to PCB reflow process data. Data retrieved by scanning the PCB barcode. Automatic generate CPK/ SPC graph for:- Real time oxygen content data Real time rail vibration data Real time fan speed PIS i-cloud panel system, data to be displayed on a big screen (server, display screen, relevant network deployment, cables and etc to be prepared by customer). Set up warning system to stop PCB loading machine when unusual reflow data is identified.

SOFTWARE OPTIONS

Open data for customer’s MES system.
Production interface 9-grid data display.
Run PIS and other corresponding software independently.
Barcode relate to PCB reflow process data. Data retrieved by scanning the PCB barcode.
Automatic generate CPK/ SPC graph for:-

1. Real time oxygen content data
2. Real time rail vibration data
3. Real time fan speed

PIS i-cloud panel system, data to be displayed on a big screen (server, display screen, relevant network deployment, cables and etc to be prepared by customer).
Set up warning system to stop PCB loading machine when unusual reflow data is identified.

HARDWARE CONFIGURATION LIST
Customize thermocouple set. PIS data terminal. Conveyor speed sensor. PCB infeed sensor. PIS software with encrypted dongle.

HARDWARE OPTIONS
PC. Caution light. Alarm system. PIS other supporting hardware accessories. Barcode scanner. Oxygen content data port. Rail vibration sensor set. Fan speed sensor set. PIS extension set. PIS i-cloud remote system.

Profile Intelligent System (PIS)