Automotive electronics/Consumer electronics
Vcam and VCPlasma, brands under the JHD Technology Group, provide professional digital solutions for the automotive electronics and consumer electronics industries, helping to improve process quality and efficiency and meet diverse needs.
Overview
The temperature of the reflow oven directly affects the life of electronic components. The digital system can monitor in real time, automatically generate CPK reports, and collaborate with MES to achieve full process traceability.
Challenges and Solutions
Challenge 1
Manual profiling temperature measurement is frequent, inefficient and prone to errors.
Solution 1
The PIS system automatically collects data, reducing the frequency of profiling temperature measurement from twice a day to once a month
Challenge 2
Customers require that all batches of data be traceable, which is difficult to meet with traditional methods.
Solution 2
The system associates product barcodes to accurately trace the process parameters of each PCB.
Challenge 3
Insufficient furnace stability leads to hidden defects.
Solution 3
Real-time monitoring of rail vibration and conveyor speed to detect equipment abnormalities in advance
Value and Results
BiYD: Process data assists debugging and improves product pass rate.
FuSK: Predictive maintenance reduces batch defects and reduces annual scrap costs.
HuaW: Meet automotive-grade requirements through data traceability and improve customer audit pass rate.
Customer application scenarios
The PIS system is integrated into the reflow oven conveyor belt to read product barcodes and upload data in real time. For example, BiYD uses VCAM software to analyze the oven temperature curve in real time, quickly locate process deviations, and shorten the debugging cycle by 50%.
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