Real-time monitoring
Wave Soldering Profile Intelligent System
WAPS
Intelligent digital control solution for wave soldering equipment. The system monitors key parameters such as solder wave temperature, chain speed, motor speed, oxygen content, etc. in real time. Combined with visual data management, it ensures that the furnace temperature curve and soldering time of each PCB can be traced, helping enterprises improve welding quality and production efficiency.
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Product Value
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Core functions
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Applicable scenarios
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Product parameters
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Related materials
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Recommended products
Product Value
Quality control
Real-time monitoring of the oven temperature curve and tinning time of each PCB
Ensure soldering consistency and reduce defective rate
Risk Warning
Automatically alarm abnormal parameters to prevent production accidents and reduce downtime losses
Data traceability
Supports code scanning traceability and report generation to meet the requirements of quality management systems (such as SPC MES)
Efficient upgrade
No need to modify equipment, quickly deploy digital management and control capabilities, adapt to Industry 4.0
Core functions
Visualized wave soldering management continuously monitor the temperature curve and soldering time of each PCB
The industry's first to achieve dual temperature collection of tin furnace + tin wave temperature: tin cylinder temperature monitoring
Deploy a high-temperature resistant and rugged thermocouple and tin wave main and secondary wave surface temperature monitoring (VCAM's first)
Wave soldering turbulent flow motor speed monitoring (first introduced by VCAM)
Height detection of double solder wave
Support segmented chain speed monitoring: supports up to 4 segmented chain speed monitoring
Optional: infrared detection of product surface temperature when it leaves the board
Applicable scenarios
Real-time monitoring of production lines: dynamic monitoring of wave soldering furnace temperature, chain speed, vibration and other parameters
Quality analysis: automatically generate quality trend reports through CPK and SPC
Remote management: remotely view and control the production line, adapt to multi-factory collaboration
Process optimization: Adjust temperature zone settings based on historical data to improve welding yield
Product parameters
| Accuracy | 0.5℃ |
| Resolution | 0.1℃ |
| Internal temperature resistance of the instrument | 0 -75℃ |
| Instrument sampling frequency | 0.5S |
| Instrument operating temperature | 15℃-80℃ |
| Temperature data range | 0-450℃ |
| Communication mode between PC and controller | TCP/IP |
| Thermocouple Type | K type (custom length) |
| Number of channels | Supports up to 38 temperature points access |
| Size | 150mm*190mm*50mm(L*W*H) |
| Power Requirements | 24V DC@ 500mA |
| Soldering pot thermocouple | K type (customizable, temperature resistant 450℃) |
| Soldering wave thermocouple | K type (customizable, temperature resistant 450℃) |
| Soldering wave motor speed | 士1% |
| Sensor accuracy | 士1% |
| Oxygen Analyzer Data Terminal | 0-10VDC |
| Input interface support | 0-10VDC |
| Chain speed sensor | Accuracy: ±1%, resolution: 0.1cm, working range 20-70℃ |
Related materials
WAPS wave soldering temperature real-time monitoring system
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