Real-time monitoring

Real-time profile intelligent monitoring system
PIS

Through global data fusion and curve simulation technology, we can solve the problems of temperature drift and data islands in multi-process environments, achieve millisecond-level synchronization of multi-channel process parameters, and build a full-dimensional process digital base for air reflow, nitrogen oven reflow, and vacuum oven reflow equipment.

  • Video Introduction

  • Product Value

  • Core functions

  • Applicable scenarios

  • Product parameters

  • Related materials

  • FAQ

Video Introduction

PIS24-365

Product Value

Millisecond-level intelligent control, zero process deviation

Achieve full-process traceability and accurately locate quality issues and anomalies.

Core functions

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Multi-source data fusion: 40-channel temperature curve (±0.5℃ accuracy) + vacuum pressure (0-100kPa range) synchronous acquisition

Multi-physics simulation: 3D thermal field dynamic simulation and vibration frequency domain spectrum overlay analysis

Intelligent compliance engine: CPK/PWI/Six Sigma multi-dimensional process capability matrix automatic evaluation

​Extended architecture: optional track chain speed/gas flow/motor speed monitoring module

Applicable scenarios

Real-time production monitoring: 24/7 monitoring of core parameters such as oven temperature/vacuum degree/chain speed to ensure stable operation of soldering process

Equipment debugging and verification: When a new machine model is introduced or the process is changed, the optimal temperature curve and equipment parameter combination can be quickly established

Rapid defect tracing: Accurately locate the correlation between quality problems such as false solder joints/cold solder joints and furnace temperature fluctuations and abnormal oxygen content

Quality compliance audit: Automatically generate electronic process reports with timestamps to meet certification traceability requirements such as IATF16949

Product parameters

Accuracy +0.5℃
Resolution 0.1℃
Temperature measurement points 20-38
Maximum number of channels supported 40
Chain speed measurement accuracy ±1%
Temperature measurement range 0-750℃
Temperature measurement resolution 0.1℃
Communication Ethernet
Power Requirements 24V 1.5A
Barcode scanner access Support 2 RS232 port input
Device weight 1.5KG
Device size L150*W190*H50 mm
Compatibility Compatible with most brands of profiler

Related materials

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PIS real-time temperature monitoring intelligent system

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FAQ

Which is better for cleaning: dry ice or plasma?

Dry ice cleaning is mainly a physical method to clean stubborn stains, burrs, rosin, furnace surfaces, etc.

Plasma is mainly a chemical method, and physics plays an auxiliary role, activating the surface of the object, increasing the surface energy, and enhancing the surface adhesion.

Professional thermal engineering monitoring solutions make temperature control simple and efficient

Contact us to let our solutions help you

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"2024 Reflow Oven Market Research and Oven Temperature Monitoring Series White Paper"

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